Beyond Molding --
Finishing Excellence
A dedicated in-house secondary processing and assembly department transforms molded silicone parts into finished, retail-ready products. From deflashing to multi-component assembly, every operation is tracked, inspected, and optimized.
Deflashing, Die-cutting
& Surface Cleaning
Clean, burr-free surfaces form the foundation of every premium silicone product. Our preparation lines combine automated and manual trimming, precision die-cutting, and multi-stage cleaning to ensure parts arrive at downstream stations in perfect condition.
Precision Deflashing
Cryogenic deflashing combined with manual trimming removes parting-line flash without damaging product geometry.
- •Cryogenic chamber for complex geometries
- •Edge tolerance ±0.05mm
- •Zero surface marking
Die-cutting & Shaping
Hydraulic die-cutters produce clean, repeatable profiles for sheets, gaskets, mats and placemats.
- •Up to 60-ton press capacity
- •Custom tooling in 7-10 days
- •Multi-cavity rotary dies
Surface Cleaning
Ultrasonic and plasma cleaning remove silicone oils and contaminants, preparing surfaces for printing and bonding.
- •Ultrasonic bath, dust-free rinse
- •Plasma activation for adhesion
- •Class 10,000 clean workstations
Printing, Bonding
& Secondary Finishing
Transform parts with branding, color, and functional surfaces. Our finishing lines cover silkscreen, pad printing, UV coating, laser engraving, over-molding and multi-material adhesive bonding -- all tuned for silicone's unique chemistry.
Silkscreen Printing
Pantone-matched inks on flat or curved surfaces. Up to 6 colors per registration.
Pad Printing
Ideal for small logos, graduation marks, and irregular contours on complex geometries.
UV & Spray Coating
Soft-touch, matte or glossy coatings with excellent adhesion and abrasion resistance.
Laser Engraving
Permanent, ink-free marking for serial numbers, logos, and traceability codes.
Over-molding
Silicone-to-plastic, silicone-to-metal bonding with primer treatment for permanent integration.
Adhesive Bonding
3M VHB tape application, dispensed glue, and heat-cured adhesive for multi-material builds.
Heat Transfer
Full-color graphics transfer for complex artwork and photographic imagery.
Color Matching
In-house color lab with Pantone & custom color development. ΔE ≤ 1.0 consistency.
Multi-part Assembly
& Tooling Management
Dedicated assembly cells integrate silicone with plastic, metal, textile, and electronic components. Every workstation uses purpose-built jigs and fixtures to lock dimensional accuracy and simplify operator training.
Custom Jig & Fixture Design
Internal tooling team designs and builds assembly fixtures within 5-7 days of sample approval.
Multi-material Integration
Silicone + PP/ABS/PC/PET-G, stainless steel inserts, magnets, and electronic sub-assemblies.
Line Balancing & Flow
Cell-based U-shape layouts optimize throughput and minimize work-in-progress stock.
Tooling Lifecycle Tracking
Every fixture carries a maintenance log, usage count, and scheduled validation checks.
Functional Testing
& In-process Inspection
Quality is engineered in, not inspected out. Every assembly stage includes defined inspection points, functional validation, and documented SOPs -- all overseen by QC personnel with 5+ years of silicone-industry experience.
Tensile & Tear
Verify material elongation and tear resistance per ASTM D412 / D624.
Hardness (Shore A)
Durometer testing on every production batch to confirm compound consistency.
Compression Set
Long-duration load tests ensure parts recover shape after extended compression.
Adhesion Peel
Printed graphics and bonded joints must survive 180° peel and tape-pull tests.
Environmental
Thermal cycling, humidity, UV, and salt-spray exposure validate long-term durability.
Functional Fit
End-use simulation: closure force, seal integrity, button life cycle, and assembly fit.
Final Cleaning, Packaging
& Kitting Management
Each unit leaves our facility clean, protected, and ready to retail. We manage color boxes, inserts, polybags, hangtags, and multi-SKU kitting -- including Amazon FBA preparation and private-label packaging programs.
Custom Packaging
Color boxes, mailers, blister packs
Multi-SKU Kitting
Bundles, gift sets, assortments
Barcode & Labels
UPC, EAN, FNSKU, multi-lang
FBA Prep
Amazon-compliant shipment prep
Capacity, Traceability
& Error-proofing
Scalable throughput backed by digital tracking and poka-yoke engineering. Each production batch is logged from raw material lot through to final shipment, giving brand partners full visibility and recall confidence.
End-to-end Traceability
Every carton carries a QR code linking back to raw material lot, molding batch, QC operator, and ship date.
Poka-yoke Design
Mistake-proof fixtures physically prevent incorrect orientation or missing components during assembly.
Digital Production Boards
Real-time ERP/MES data on takt time, yield, and defect categories visible on every shop-floor station.
Submit your
processing or
assembly request
Share your artwork, part drawings, or product reference. Our engineering team will respond with a feasibility review, cost estimate, and sample timeline within 24 hours.