Manufacturing Workflow

From Raw Silicone
to Global Delivery

Our seven-stage manufacturing process combines precision engineering, strict quality control, and 15 years of OEM/ODM expertise to transform food-grade silicone into premium lifestyle products.

64
Production Lines
±0.1mm
Tolerance
7
QC Stages
Raw silicone material inspection and color matching
01 Stage One

Raw Material Intake,
Inspection & Color Matching

Every production run begins with 100% food-grade silicone. Our materials pass RoHS and REACH certification, ensuring they are non-toxic, odorless, and safe for food and skin contact.

Certified Materials

FDA, LFGB, BPA-free verified batch by batch.

Precise Color Matching

Pantone and brand-specific color development.

Lot Traceability

Full documentation for every incoming batch.

Solid & Liquid Silicone

Both HTV and LSR materials prepared and tested.

02 Stage Two

Mold Preparation &
Molding Production

With 32 solid silicone and 32 liquid silicone injection machines, our automated molding process guarantees structural integrity and dimensional precision at scale.

  • Rapid Mold Development

    Precision CNC tooling and in-house prototyping for faster time-to-market.

  • Automated Injection Molding

    Fully automated process delivers ±0.1mm tolerance consistency.

  • Multi-Material Co-Molding

    Silicone + plastic, silicone + metal composite production.

Silicone injection molding production line
03 Stage Three

Trimming, Die-Cutting &
Surface Treatment

After molding, every component undergoes meticulous finishing to ensure flawless edges and premium surface quality.

Edge Trimming

Precision trim removes all flash and burrs for a clean finish.

Die-Cutting

Precise cuts for mats, seals, gaskets and complex shapes.

Oil Spraying & UV

Soft-touch coatings and UV modification for premium feel.

Backing Adhesive

3M-grade adhesive application for mounting applications.

Printing bonding and product assembly
04 Stage Four

Printing, Bonding &
Product Assembly

Brand customization comes alive at this stage. From silkscreen logos to multi-component assembly, we handle every detail with precision.

01
Silkscreen & Pad Printing
Logo & Graphics
02
Adhesive Bonding
Multi-Material
03
Component Assembly
Final Build
04
Functional Testing
In-Line QC
05 Stage Five

Final Inspection, Packaging &
Warehousing

Every unit passes a 100% full inspection -- appearance, dimensions, function, and adhesion -- before being carefully packaged according to customer specifications.

100%
Full Inspection
Every unit visually and dimensionally checked.
SOP
Standard Operating
AQL sampling by strict SOP protocols.
OEM
Custom Packaging
Branded boxes, blisters, hangtags, and inserts.
FIFO
Warehouse Control
Climate-controlled storage with batch tracking.
Final inspection and packaging process
06 Stage Six

Pre-Shipment Inspection &
Global Logistics Delivery

Our final checkpoint ensures every shipment meets international standards and arrives on time, worldwide.

Pre-Shipment QC

Third-party inspection reports available on request (SGS, BV, TÜV).

  • • AQL 2.5 or custom standards
  • • Container loading supervision

Flexible Shipping

FOB, CIF, DDP terms supported with trusted freight forwarder network.

  • • Sea, air, and express options
  • • Customs documentation support

Global Delivery

Serving brands and distributors across North America, Europe, and beyond.

  • • Real-time shipment tracking
  • • On-time delivery guarantee
Start Your Project

Ready to see our process
in action?

Schedule a virtual factory tour, request detailed workflow documentation, or submit your custom manufacturing inquiry today.

Submit Your Inquiry View Full Process PDF

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